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TAIDA MACHINERY INDUSTRY CO., LIMITED

Extrusion Line, Rubber Extrusion Line, Extrusion Machine manufacturer / supplier in China, offering PLC High Quality Rubber Sealing Strip Extruder Machine Extrusion Line, Three Roll Rubber Calender, Sidewall Conveyor Belt Rubber Vulcanizing Press Machine Plant Factory and so on.

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Supplier Homepage Product Rubber Extruder PLC High Quality Rubber Sealing Strip Extruder Machine Extrusion Line

PLC High Quality Rubber Sealing Strip Extruder Machine Extrusion Line

FOB Price: US $45,000-89,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $45,000-89,000/ Set
Get Latest Price
Port: Qingdao, China
Production Capacity: 180 Sets Per Month
Payment Terms: L/C, T/T, D/P, Western Union, Paypal, Money Gram

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Basic Info
  • Model NO.: TD-LE
  • Control Type: PLC
  • Power Source: Electric
  • Screw & Bushing: 38crmoala, Hardness >HRC62, Nitrogen Treatment.
  • PLC & Electric Parts: Chint
  • Circulating Pump: Vilo
  • Safety Device: Equipped
  • Cooling & Heating System: Available
  • Trademark: TAIDA
  • Specification: XJWP-150x20D
  • HS Code: 84778000
  • Warranty: 2 Years
  • Automatic Grade: Automatic
  • Type: Rubber Extruder
  • Vacuum Device: Famous Brand
  • Motor Speed Controller: Eurotherm
  • Temperature Control Apparatus: Rkc, Japan
  • Material Extrusion Temperature: Digital Display
  • Extrusion Quality: Excellent
  • Transport Package: Wood Packing
  • Origin: Qingdao, China
Product Description
I. Machine Name:

PLC High Quality Rubber Sealing Strip Extruder Machine Extrusion Line. (L/D Ration: Customized.)

Model No.: Cold Feed XJWP-65, 75, 90, 115, 120, 150, 200, 250...

II. Machine Structure:

1. Manual Clamping Ring Device.  2. Base.  3. Machine Body.  4. 6 Units Temperature Control System.  5. Vacuum Pump.  6. Feeding Roll Device.  7. Feeding Hopper.  8. Hardened Gear Reducer.  9. Control Cabinet.  10. Screw Cooling Device.

Structure Drawing will be provided to you according to your detailed requirement.

III. Application:

Extrude Rubber Products: Tire Tread, Rubber Hose, Rubber Profile, Rubber Sheet, Rubber Strip...

IV. Technical Parameter:

Vacuum Cold Feed Rubber Extruder XJWP-150x20D
Parameter / ModelXJWP--150X20D
Screw diameter (mm)150
Screw working length (mm)3000
Length-diameter ratio (mm)20:1
Max. screw speed (r/min)45
Motor power (kw)185
Product capacity (Max., kg/h)800
Temperature accuracy±1ºC
Temperature control unit6 Units
Heating & cooling wayElectric heating & soften water cooling
Total electric heating power (kw)12x6=72
Measurement (mm)5150x1520x1600
Weight (KG)9600

Cold Feed Vacuum Extruder XJP90x20D
 
Parameter  /  ItemXJP90x20D
Dimension (MM)3450x1720x1660
Extruder Center Height (MM)1070
Screw Length & Diameter Ratio20:1
Screw Diameter (MM) & Material90
38CrMoAlA
Screw Rotating Speed (R/Min)6-60
Max. Capacity (KG/H)220
Extrusion Head (Two Dies)Standard
Feeding WayEquip With Press Roll
Strip Rubber Cold Feeding
Speed AdjustmentDC Speed Adjustment
UK Brand
Main Motor Power (KW)55
Heating System5 Zone (6KWx5)
Temperature Controlling Range(Cooling Water + 20ºC) - 95ºC
Cooling Water Pressure (Mpa)0.3-0.5 (Soft Treatment)
Vacuum Pump1.1KW
Circulating PumpDenmark Brand
Solenoid ValveJapan SMC
Temperature Control InstrumentJapan RKC
Pressure ControlWith Pressure Sensor
Supply Voltage & Frequency380V/50HZ
Total Power90KW
 
 High Temperature Forming Machine JHL-16T-X
 
Parameter  /  ItemJHL-16T-X
Heating WayInfrared Radiation
Heating Power16KW
Conveyor WayMetal Roll
Material Surface TemperatureRoom Temp.- 350ºC
Feeding Height1050MM
Feeding & Outputting Gate Size180x90MM
Conveyor Power & Motor Type1.5KW
YVP90S-4
Conveyor Speed2-20M/Min.
Dimension (MM)2600x870x1460
 
 Micro-Wave Vulcanizing Machine JWS-10T-X
 
Parameter  /  ItemJWS-10T-X
Power1-10KW
Hot Wind TemperatureRoom Temp. - 250ºC
Conveyor DirectionRight > Left (Facing Machine)
Conveyor Speed2-20M/Min
Product Conveying HeightF.L.~1050+20-30mm
Product Exit Size90MM(H)x150MM(W)
Dimension (MM)9050x960x1450
StructureVulcanizing Tank, Micro-Wave System,
Conveyor Equipment, Hot Air Device,
Control System.
 
 Hot Air Vulcanizing Machine JRL-23T-X
 
Parameter  /  ItemJRL-23T-X
Tank TemperatureRoom Temp. - 250ºC
Time Of Temperature Rising From 20ºC To 250ºC40Min.
Conveyor DirectionRight > Left (Facing Machine)
Conveyor Speed2-20M/Min
Conveying WayBelt
Product Exit Size140MM(H)x180MM(W)
Product Conveying HeightF.L.~1050+20-30mm
Dimension (MM)9050x820x1350
StructureVulcanizing Tank, Conveyor Equipment,
Hot Air Device, Emergency Stop Switch, Control System.

V. Highlights:

1. Screw: 38CrMoAlA high quality nitriding steel, quenched and nitrogen treatment; The spiral surface hardness >HRC62, hard layer depth 0.55-0.7mm; Helical structure in the extrusion and feeding phase with Isometric deep structure; In the plastication stage with main/subsidiary threads structure; This spiral form has the advantage of high strength, high feeding capacity, excellent plastication effect, low temperature of extruding product, shear mixing sufficiently, stable extrusion pressure, good adaptability for all kinds of rubber materials. There is cavity in the middle of screw for heating and cooling system. Make 1 hour water pressure test of 10kg/cm2 for screw cavity.
2. Barrel: Outer barrel is made of high quality carbon steel, An axial channel is drilled in a circle for heating and cooling; Inner bushing adopts 38CrMoAlA high quality nitriding steel, quenched and nitrogen treatment, surface hardness HRC66-70, hard layer depth 0.55-0.7mm; Bushing is installed in the feeding barrel and it is changeable; Bushing outer diameter of the ring is formed with an annular groove for heating and cooling.
3. Feeding device: Consist of feed rolls, roll covers, bearing blocks, gear pairs, bearings, scraping knives and so on. Special advanced design structure can effectively prevent the material into the feed roller support bearings, to ensure the proper running of the feeding apparatus and no leakage of materials. Feed roller surface and anti-rubber groove are quenching treatment, with surface hardness HRC62-70 and hardness layer depth 0.5-1mm. Gear pairs have a separate lubrication system and adopt 20CrMoTi with nitriding treatment & hard layer thickness 1.5mm. Feeding roll gears are high strength and wear-resistance. Feeding device is mounted at the side of the machine body.
4. Feeding zone barrel: Involves body, front bushing and rear bushing. The bushing is made of 38CrMoAlA high quality nitriding steel, quenched and nitrogen treatment, surface hardness HRC66-70, hard layer depth 0.55-0.7mm. Body material adopts ZG270-500, forged with cavity for heating and cooling system.
5. Reducer: Equipped with extruding machine special use level 2 reducer, hardened gear, low noise <85db. Gear pairs are immersed in the lubricating oil to ensure adequate lubrication of the gear pair. Gear shafts and gears adopt two different high-quality high-strength low-carbon alloy steel, gear tooth surface treated by carburizing and grinding, gear engagement precision Class 6. Reducer adopts separator forced lubrication system with oil scaling indicator and oil exhausting exit. It has air exhaust exit on the top of reducer.
6. Driving motor: DC motor & converter, the steady-state precision less than 0.1%, with constant torque characteristics, equipped with motor speed measurement device and thermal resistor.
7. Temperature controlling system adopts direct cooling automatically to control the temperature of extrusion head, barrel and screw separately, totaling 4 units. Extruder is equipped with 4 units temperature controller (heating power: 12kw/unit). It is electric heating and water cooling. Circulating device uses WILO to have stable process and optimize the extruding performance, equipped with temperature monitoring and automatic adjustment system. The temperature accuracy is ±2ºC and temperature can be set automatically.
a. Every unit is controlled separately.
b. Soften water should be used with inputting water pressure 2-3KG/CM2.
c. Electric pipe heating.
d. Adopts RKC temperature controller and intelligent PID adjuster.
e. Temperature control accuracy±2ºC, Temp.
f. Automatic protection function includes automatic water replenishment, hot water circulation pump can not start and heater will not heat at dry state or no water state, over-temperature alarm and automatic power-off, auto-exhaustion and so on.
8. Extrusion head: Consist of upper head body, bottom head body, die plate, damping plate, end cover,  adjusting bolt and so on. The extrusion head body: #45 forging, along the axial processing of the channel, for the head body of heating and cooling, special flow channel design can ensure uniform pressure inside the extrusion head, the same speed and easy to adjust. The flow passage plate adopts the embedded structure, and can be changed according to the specification of the product. Extrusion head body are fastened by bolt.
9. Electric control system:
a. DC speed adjuster adopts Eurotherm brand, with digital display and stable performance.
b. Main breaker and electric parts use CHINT, Chinese famous brand.
c. Have the function of over-current, overload, phase loss, under-voltage, zero speed starting protection.
d. Main controlling cabinet has cooling fan.
e. Panel display function: Main motor current, voltage; Screw speed; Power, voltage.
f. Operation function: Main motor start, stop and its instruction; Motor speed adjuster; Trouble alarming; Emergency stop.
10. Including Vacuum System.
 
VI. Rubber Extruder Pictures & Plant: Will send you upon of your request.

As Attachment.

TO BE THE BEST SUPPLIER FOR RUBBER MACHINE.

20 YEARS EXPERIENCE IN THE RUBBER MACHINE INDUSTRY,
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TAIDA MACHINERY ALWAYS PROVIDES THE BEST TURNKEY SOLUTION FOR                                                                                                                      YOUR REQUIREMENT OF RUBBER MACHINE.

STRONG R&D
  SCIENTIFIC MANAGEMENT
       SOPHISTICATED EQUIPMENT
            SKILLED TECHNICAL WORKER

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