Electric Steam Heating Rubber Extruded Products Vulcanizer Vulcanizing Curing Tank Autoclave Machine
|FOB Price:||US $29,000-267,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $29,000-267,000/ Set|
|Production Capacity:||160 Sets Per Month|
|Transport Package:||Wood Packing|
|Payment Terms:||L/C, T/T, D/P, Western Union, Paypal, Money Gram|
- Model NO.: TD-Customized Dimension
- Condition: New
- Automatic Grade: Automatic
- PLC: Siemenz
- Chessel Recorder: Eurotherm
- Temperature Accuracy: +/-2
- Temperature Control: Digital Display
- Vulcanization Performance: Excellent
- Trademark: TAIDA
- Origin: Qingdao, China
- Certification: CE, ISO
- Customized: Customized
- Structure: Horizontal
- Electric Parts: Schneider
- Valve: Spirax Sarco
- Safety Device: Equipped
- Rails: Available
- Sensors: World Well-Know Brand
- Specification: 1500x6000
- HS Code: 84778000
Electric Steam Heating Rubber Extruded Products Vulcanizer Vulcanizing Tank Autoclave Machine, Electric Heating Air Autoclave, Indirect Steam Autoclave, Autoclave, Rubber Products Autoclave, Rubber Autoclave, Rubber Hose Autoclave, Rubber Strip Autoclave, Rubber Roller Autoclave.
Model No.: Customized.
II. Machine Structure/Specification:
Tank body, Rails, Safety valve, Pressure gauge, Thermometer, Temperature sensor, Pressure sensor, Safety interlocks, Heat preservation system, Steam diffusion tube, Steam pipe coil, High pressure & temperature water-proof fan, Air extractor, Hydraulic & manual door opening system.
Structure Drawing will be provided to you according to your detailed requirement.
Vulcanize Rubber Hose, Rubber Strip, Rubber Roller...
IV. Technical Parameter:
|Parameter \ Model||Direct & Indirect Steam Autoclave 1500x6000MM|
|Design Temperature (ºC)||200|
|Design Pressure (Mpa)||1.0 (150PSI)|
|Tank Inner Diameter (MM)||1500|
|Working Length (MM)||6000|
|Total Cubic Meter (M3)||10|
|Steel Quality & Thickness||Q345R, 10mm Thickness.|
|Heating Way||Steam & Indirect Steam - Both|
|Autoclave Lifetime||≥10 Years|
|Door Opening||Hydraulic & Manual Fast Opening - Both|
|Fan Power (KW)||7.5|
|Sealing Structure||Inflatable Fluoro Rubber Seal|
|Circulating Way||Circulated Hot Air (Indirect Steam Autoclave)|
|External Heat Preservation||Built-in 100mm thickness aluminum silicate insulation, Reinforcing galvanized plate/sheet protection.|
|Safety Way||Door: Double Safety Interlocking|
Tank Body: Triple Safety Interlocking
|Steam Pipe Coil||Seamless Steel Pipe|
|Steam Diffusion Pipe||Stainless Steel|
|Air Duct Plate||2 Units (Left & Right), Stainless Steel|
|Alarming Way||Automatic Alarming For Over-pressure|
Automatic Pressure Relieving
Automatic Alarming For Over-temperature, Power-Off Protection
|Control System||Siemens PLC, 13" Computer Touch Screen|
Automatic Control Select Direct Steam Vulcanization
Automatic Control Select Indirect Steam Vulcanization
Automatic Control Select Both Direct & Indirect Steam Vulcanization
Automatic Control Of Paragraphed Temperature & Pressure
Adopt UPS Constant Supply Power To Help Store Process Flow, Data, Curve And So On When The Power Is Cut-Off.
Autoclave PLC Screen Can Connect Data Synchronization With Monitoring Room.
Internet Connection With Our Company For Remote Control.
|Auxiliary Equipment That Customers Should Provide By Themselves||Boiler|
Air Extractor Piping Device
PLC Control: Automatic control of temperature, pressure, time; High-temperature alarming power-off protection; Constant display, store and transmit the data of pressure & temperature into computer; Can switch pages in English conveniently; Temperature, pressure curve can be printed.
External Heat Preservation: Built-in 100mm Insulation Cotton(aluminum silicate insulation), Reinforced & fastened by cold-rolled plate, Ensure good thermal insulation, Lower power consumption & cost.
1. Adopt Siemens PLC control system to control the temperature, pressure and time automatically. It is low energy consumption, high efficiency and environmental protection. It has the function of automatic heating, automatic heat preservation, automatic pressure maintaining, automatic pressure relief, automatic control of working time. It can change the process of working time, pressure and temperature conveniently and store the process data easily.
2. Temperature control system is automatically functioned through temperature sensor, which collect data to the PLC control box. The panel shows the tank temperature data in real-time. Operating temperature can be independently set according to the product desired temperature. When working at a temperature below the setting level, the heating valves automatically open. While the temperature reach the setting value, the heating valves automatically shut down. In this way, it can ensure the accuracy and stability of the temperature of the tank. It has 10 sets of working process and each process can set 8 segments of temperature rise and preservation. Additionally, it can set over-temperature alarming power-off protection to avoid any accident and loss. In every temperature rising segment, it adopts extra 5-10ºC temperature overshoot protection and alarming device.
3. Pressure control system adopts pressure sensor to collect data to PLC control box, which can keep the constant pressure in the tank. After setting up the working process, it is controlled by automatic valve to carry out automatic pressure reinforcing and relief. Equipped with 2 sets flange open safety valve, after reaching the maximum working pressure, it will automatically open to ensure safety. With over-pressure automatic alarming device.
4. Time control: It can set 6-10pcs of temperature rising and preservation segments. Every segment can set the time 0-999min. When the curing is finished, it will stop automatically with sound and light alarm.
5. Heating and circulating system: A. Direct steam heating system - Steam inlets are at the bottom of tank body, controlled by Pneumatic Angle Seat Valve. Steam diffusion pipes are vertical arranged at tank bottom, with 4MM & 5MM & 6MM steam holes densely arranged according to reasonable angle of inclination and regulation, to ensure the steam spread uniformly. B. Indirect steam heating system - Specially designed steam pipe coils cooling fins are good dissipation and durable. Steam are going into cooling fins through 2 units of automatic valves. Cooling fins are arranged at the left & right of tank body according to certain rules. Through specially designed temperature circulating plate, the high-temperature fan can spread the thermal circulated uniformly. With the constant circulated thermal, it can have uniform temperature field and high efficiency for heat transmission.
6. The door adopts flange inflatable fluoro rubber seal and both hydraulic driving & manual fast opening system. When working, the flange inflatable fluoro rubber seal start automatically with excellent sealing effect. The door is double interlocking safety, Automatic pressure safety interlocks and Manual safety interlocks, to ensure that the door can only be opened when the tank is no pressure.
7. Seven systems safety protection device: Ultrahigh pressure automatic alarm, automatic pressure relief valve, safety valve, manual relief valve, automatic pressure safety interlock, manual safety interlock, high-temperature automatic power-off protection. We are the leader and best safety system in China.
8. Advantages: First Class Safety, Uniform Temperature, Good Sealing Effect For Door, Door Opening With Both Hydraulic & Manual Type Safely And Conveniently.
VI. Autoclave Pictures & Plant: Will send you upon of your request.
Provide details according to customers' request.
TO BE THE BEST SUPPLIER FOR RUBBER MACHINE.
20 YEARS EXPERIENCE IN THE RUBBER MACHINE INDUSTRY,
PROFESSIONAL AND RELIABLE.
TAIDA MACHINERY ALWAYS PROVIDES THE BEST TURNKEY SOLUTION FOR YOUR REQUIREMENT OF RUBBER MACHINE.
SKILLED TECHNICAL WORKER
WELCOME TO VISIT OUR PLANT!